industrial belt tunnel metal detector for frozen food
# Frozen Food Metal Detector: Ensuring Food Safety and Quality
## Introduction
The food industry stands as one of the most crucial and demanding sectors globally. With food being an essential element for human survival, its quality and safety are of paramount importance. In the realm of food processing, metal detectors play a vital role in ensuring that the products reaching consumers are free from contaminants. This article delves into the significance of food grade metal detectors, with a specific focus on their application in frozen food processing.
## Food Grade Stainless Steel Detectors
### A. Overview
Food-grade stainless steel detectors serve as indispensable tools for chefs and food processors dealing with food products containing metals such as tin, nickel, or zinc. These detectors utilize specific sensors that react only to these metals, ensuring high accuracy in detection. This feature makes them particularly suited for identifying contaminants in frozen foods without compromising taste or texture.
### B. Advantages
1. **Preservation of Taste and Texture:** Food-grade stainless steel detectors do not compromise the taste or texture of frozen foods, unlike traditional metal detectors that may impact appearance, smell, or overall quality.
2. **High Precision:** These detectors offer high precision in detecting metals, ensuring that even the smallest particles are identified and removed from food products.
3. **Versatility:** Capable of detecting both metallic and non-metallic substances, such as plastic or wool, these detectors find application across various food processing systems.
## Features of Food Metal Detectors
### C. Modularity Conveyors
The modularity conveyors utilize joint-body PU (polyurethane) conveyor technology, contributing to durability and efficiency in the metal detection process.
### D. Two-way Signal Metal Detection Circuit Technology
The incorporation of two-way signal metal detection circuit technology enhances the detection capabilities, ensuring a comprehensive screening process.
### E. English and Visualization Operation System
The user-friendly operation system, available in English and featuring a visualization interface, simplifies the operation of the metal detector.
### F. Sensitivity Adjustable
The sensitivity of the metal detector is adjustable, accommodating different types of food products and their specific requirements.
### G. Memory Records Function
The memory records function allows the storage of at least 100 kinds of different food parameter recipes, contributing to customization and efficiency.
### H. Rugged Stainless Steel 304 Belt Conveyor Structure
The rugged stainless steel 304 belt conveyor structure ensures durability, making the metal detector suitable for rigorous industrial use.
### I. IFS and HACCP Certification
The metal detector meets the stringent requirements of IFS (International Featured Standards) and HACCP (Hazard Analysis Critical Control Points) certification, underlining its adherence to international food safety standards.
### J. Ferrous and Non-Ferrous Stainless Metal Detection
The capability to detect both ferrous and non-ferrous metals ensures a comprehensive screening process.
### K. Emergency Button
The inclusion of an emergency button ensures safety during operation, allowing for immediate halting if necessary.
### L. Optional Features
1. **Adjustable Speed Motor:** The optional adjustable speed motor caters to different capacity requirements.
2. **Customized Operation Language:** Customization of the operation language makes local operation easy and straightforward.
3. **PCL Control Fall Drop Rejector System:** An optional feature at the end of the metal detector belt for efficient rejection of detected contaminants.
### M. Optional Feed Hopper
The optional feed hopper facilitates the gathering of scraps, particularly beneficial for managing food material remnants.
## Warranty and Packaging
### N. Warranty
The metal detector comes with a 12-month warranty for both labor and parts, accompanied by full-life technical support.
### O. Packaging and Shipment
1. **Two-Layer Package:** The full machine is packaged in a two-layer arrangement.
2. **Prepackage:** Prepackaging involves plastic bags covering the entire machine, with key parts protected by foam plastic.
3. **Eng Package:** The engineering package consists of a robust poly wooden case adhering to different country import standards.
## Installation and Use
### P. Installation Steps
1. **Unpackaging:** Unpack the machine, lift the rubber base, and move it to the desired location using the built-in wheels.
2. **Fastening:** Lower the rubber base and secure it, ensuring a horizontal position for all components.
3. **Running the Machine:** Run the machine for a few hours before actual use, eliminating the need for complex installation procedures.
### Q. User Guide
The user guide, provided in both written and video formats, serves as a comprehensive resource for customers, offering guidance on the operation and maintenance of the metal detector.
In conclusion, the frozen food metal detector stands as a critical component in upholding food safety standards within the food processing industry. Its advanced features, adaptability, and adherence to international certifications make it a preferred choice for ensuring the quality and integrity of frozen food products. As the industry evolves, the continuous innovation and refinement of metal detection technology contribute significantly to the overall enhancement of food safety protocols.
**Advantages of Frozen Food Metal Detector: Enhancing Food Safety**
The frozen food metal detector offers a range of advantages, making it an indispensable tool in the food processing industry. This tunnel detector, seamlessly integrated with electronics for evaluation, is designed to be installed on conveyor belts. Its primary function is to check goods or safeguard technologies by detecting all metal particles, including those in the outer shell and the final product.
### Key Advantages:
1. **Exact and Maximum Reliable Detection:**
The frozen food metal detector ensures precise and highly reliable detection of metals. It employs advanced technology to identify all metal particles, providing an extra layer of safety in food processing.
2. **Simple Operation:**
With a focus on user-friendliness, this metal detector boasts a straightforward operation. The simplicity of its interface enhances ease of use, allowing operators to navigate the system effortlessly.
3. **Minimal Dimension Requirements:**
The design of the metal detector takes into consideration the reduction of the area in which metal objects can occur. This minimizes the spatial requirements, optimizing the efficiency of the entire process.
4. **Quality Compliance:**
The equipment meets stringent quality requirements, aligning with industry standards such as HACCP (Hazard Analysis Critical Control Points) and IFS (International Featured Standards) systems. This ensures that the food processing adheres to the highest quality and safety standards.
### Technological Features:
The frozen food metal detector is developed from a double-sided metal detector belt, emphasizing modularity and operational convenience. The following technological features contribute to its effectiveness:
#### Modularity Conveyors: Joint-body PU (Polyurethane) Conveyor
#### Two-Way Signal Metal Detection Circuit Technology
#### English and Visualization Operation System
#### Sensitivity Adjustable Based on Different Types of Food
#### Memory Records Function
- Records at least 100 kinds of different food parameter recipes.
#### Rugged Stainless Steel 304 Belt Conveyor Structure
- Enhances durability, ensuring prolonged and reliable performance.
#### Compliance with IFS and HACCP Certification
- Meets the rigorous requirements of IFS and HACCP certification, underscoring its commitment to food safety.
#### Ferrous and Non-Ferrous Stainless Metal Detection
#### Emergency Button
- Ensures safety during operation, allowing for an immediate halt if necessary.
#### Optional Features:
- **Adjustable Speed Motor:** Suited for different capacity requirements.
- **Customized Operation Language:** Facilitates local and easy operation.
- **Optional PCL Control Fall Drop Rejector System:** Positioned at the end of the metal detector belt for efficient rejection of detected contaminants.
- **Optional Feed Hopper:** Contributes to gathering scraps, especially useful for managing food material remnants.
In conclusion, the frozen food metal detector goes beyond basic detection, incorporating advanced features and compliance with industry standards. Its commitment to precision, user-friendly operation, and adaptability make it an invaluable asset in ensuring the safety and quality of frozen food products. As technology evolves, the continuous innovation in metal detection systems contributes to elevating food safety standards across the food processing landscape.
Sensitivity reference
Model | Frozen food metal detector with easy clean modularity belt VKINGFSD-C4010 | ||||||||
Machine specification | Regular size | Customized size | |||||||
(mm)Detection Width | 400 | 400 customized | |||||||
(mm)Detection Height | 100 | 120 | 150 | 200 | 250 | 300 | 350 | 400 | |
Detection Sensitivity | Fe(Φmm) | ≥0.6 | ≥0.8 | ≥1.0 | ≥1.2 | ≥1.5 | ≥2.0 | ≥2.5 | ≥3.0 |
Non-Fe(Φmm) | ≥1.0 | ≥1.2 | ≥1.5 | ≥2.5 | ≥3.0 | ≥3.5 | ≥4.0 | ≥4.5 | |
304Sus(Φmm) | ≥1.2 | ≥1.5 | ≥2.0 | ≥2.5 | ≥3.0 | ≥3.5 | ≥4.0 | ≥4.5 | |
Alarm and rejector system | Automatic stop-by alarm and sound or push rod or falling drop | ||||||||
Machine structure | The full structure takes of stainless 304 | ||||||||
Machine size (mm) | L1520mm×W830mm×H1000mm if customized it will according to the customized size | ||||||||
Machine weight | Around 250KG if customized the weight will different | ||||||||
Voltage and power | 110v 220V or 380v 50Hz 90W | ||||||||
Load ability | 5-25KG conveyor belt running speed:10-35m/min or customized various | ||||||||
Height from the earth | 650mm±50mm can customized | ||||||||
Note: Normal size machines have stocks. Unnormal size machines have to be customized |
Optional reject 1: Push rod
Optional 2 flap drop
Optional 3 Air blast